Tech Silica

EXPANDED GLASS SAND

Fine-Grade Expanded Glass for Mortars, Adhesives & Specialty Mixes.

Tech Silica’s Expanded Glass Sand is the fine-particle counterpart to our Expanded Glass Granulate – same closed-cell silicon dioxide chemistry, optimized for applications where fine aggregate performance matters most. Available exclusively through Tech Silica’s distribution partnership with Glasphera, expanded glass sand brings lightweight, workable, and sustainable performance to mortar, tile, and specialty concrete systems.

WHAT IS EXPANDED GLASS SAND?

Expanded glass sand occupies the finer end of the Glasphera expanded glass particle range. It is produced using the same rotary kiln process as expanded glass granulate – starting from a silica flour base, wet-processed into a green grain, then expanded under controlled temperature to achieve the target particle size. The finer grades that result are particularly well-suited to applications that require flowability, workability, and consistent particle distribution in a fine aggregate matrix.

Like all expanded glass products, this material is inert, closed-cell, and free of organic content. It will not react with cement paste, does not absorb water through capillary action, and is dimensionally stable across a wide range of temperatures.

TECHNICAL PROPERTIES

Property

Value

Composition

Amorphous silicon dioxide (SiO₂)

Particle Structure

Closed-cell,  no water absorption via capillary action

Recycled Content

100% post-consumer waste glass

Particle Range

Fine grades from the Glasphera expanded glass product line

Density

Significantly lighter than natural sand

Pricing Method

By volume (cubic yard) — not by weight

Packaging

1.2 cubic foot bags, 50 bags per pallet (~15–20 lbs/bag)

 

APPLICATIONS & BENEFITS

Dry Mortar Systems

Expanded glass sand integrates readily into dry mortar formulations where reduced weight, consistent particle distribution, and inert behavior are required. The fine particle range allows it to function as a partial sand replacement without disrupting grading curves.

Tile Adhesives & Grouts

The rounded, uniform particle shape creates a measurable improvement in workability for tile adhesive systems - often described as a 'ball bearing effect' that makes the adhesive easier to spread and apply. Grout systems also benefit from the consistent fine particle distribution and reduced unit weight.

GFRC Mixes

Glass fiber reinforced concrete relies on consistent, lightweight fine aggregate to achieve the right matrix density without adding unnecessary mass. Expanded glass sand fits naturally into GFRC formulations, supporting lower component weight and improved finish quality.

Veneer Stone & Architectural Precast

For veneer stone and architectural precast applications, fine aggregate consistency is critical to surface quality and dimensional accuracy. Expanded glass sand provides that consistency while contributing to reduced panel weight, an advantage for both fabrication and installation.

Specialty Coatings & Paints (Emerging)

Current particle sizes are not yet fine enough for paint and coatings applications, but that's changing. Glasphera's new production facility, expected online in the near term, will produce particles under 100 microns, opening the door to paints and coatings industries currently struggling to find high-recycled-content fine fillers.

WHY EXPANDED GLASS SAND OVER NATURAL SAND?

Natural sand extraction is resource-intensive and increasingly subject to environmental scrutiny – approximately 250 gallons of water are consumed per ton of processed material, and that impact is rarely reflected in EPDs. Expanded glass sand offers a genuinely recycled alternative that holds up under performance specs, not just marketing claims.

Beyond sustainability, there are practical performance and logistics advantages:

Significantly lighter than natural sand reduces unit weight and freight cost

Closed-cell structure eliminates capillary water absorption

100% recycled post-consumer waste glass

Inert chemistry - will not react with cementitious systems

Improves workability in adhesives and mortar through particle shape

Supports LEED, EPD, and green building compliance goals

SUPPLY & LOGISTICS

Tech Silica holds exclusive U.S. distribution rights for Glasphera expanded glass products. Inventory is maintained domestically, and our team can help you navigate grain size selection, mix design support, and sample requests.

Detail

Info

U.S. Inventory Locations

Chicago, IL and Brooklyn, NY

Standard Lead Time

45 days

Packaging

1.2 cu ft bags | 50 bags/pallet

Bulk

Super sacks available for high-volume users

READY TO TRY EXPANDED GLASS SAND IN YOUR FORMULATIONS?

Sample kits are available with multiple particle sizes so you can evaluate the material in your own lab or mix designs before committing to volume. Our team – and Glasphera’s application lab – can support you through the process.

Contact Us to Request Samples or Get a Quote

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